Acrylic box with lid is a common customized display, storage, and packaging solution widely used in various industries.
These acrylic boxes provide high transparency and elegant appearance and protect items from damage and dust.
This article will detail the process of making acrylic boxes with lids to help you understand each step and key points to provide a customized acrylic box solution.
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Key Steps in Making Acrylic Boxes with Lids
When it comes to the process of making an acrylic box with a lid, here are 7 common but important steps:
Step 1: Design and Planning of Acrylic Box with Lid
Design and planning are key steps in making an acrylic box with a lid. At this stage, Jayi communicates closely with the client to understand their needs and requirements to ensure that the final acrylic box is in line with their expectations.
First, Jayi will collect information provided by the customer, including the purpose of the box, size requirements, shape preferences, and other special requirements. Based on this information, we create a design drawing of the box using computer-aided design (CAD) software.
During the design process, Jayi considers the structure and function of the box to ensure that it can accommodate the desired items and provide a convenient lid opening and closing design. We also design the appearance of the box according to the customer's brand image and style requirements, including color, texture, and decorative elements.
After the design was completed, Jayi communicated and confirmed with the client to ensure that they were satisfied with the design solution. After receiving final approval, we turned to the planning phase to determine the materials, tools, and production time needed.
During the design and planning process, we focus on communication and feedback with our customers to ensure that we can meet their requirements and follow the design plan during the production process. Careful planning at this stage laid a solid foundation for subsequent material preparation and production work, ensuring the quality of the final product and customer satisfaction.
Step 2: Prepare the Material of the Acrylic Box with Lid
When making acrylic boxes with lids, material preparation is an important link.
We choose the appropriate acrylic sheet as the main material and cut and cut according to the design requirements to prepare the various parts of the box.
Acrylic Sheet
Through precise material preparation, we were able to ensure that the size and shape of the box conformed to the design and laid a solid foundation for subsequent machining and assembly work.
We pay attention to the selection of high-quality acrylic sheets to ensure the durability and appearance quality of the box, to meet the needs and expectations of customers.
Step 3: Processing and Molding of Acrylic Box with Lid
Processing and molding are important steps in making an acrylic box with a lid, and they determine the shape, size, and structure of the box. In this stage, we use professional cutting equipment and tools to accurately process and shape the pre-prepared acrylic sheet.
First, we used computer-aided design (CAD) software to convert the design drawings into cutting instructions, ensuring that the size and shape of each part were correct. We then placed the acrylic sheet on the cutting equipment and cut and cut according to the instructions. This can be done by different processing methods such as laser cutting, CNC cutting, etc.
CNC Cutting
Laser Cutting
After finishing the cutting, we use a hot bender or bending tool to shape the acrylic sheet so that it obtains the desired curve, Angle, and shape. This requires an accurate heating temperature and appropriate pressure to ensure that the acrylic sheet does not deform or crack during the molding process.
Acrylic Hot Bender
Through precise machining and molding, we were able to ensure that the individual components of the box were of the same size and shape as designed, and had good structural strength. This provides a solid foundation for subsequent bonding, finishing, and assembly work, ensuring that the final acrylic box with lid is of high quality, beautiful and functional.
Jayi is committed to providing customized acrylic box solutions to meet customer needs through exquisite processing and molding technology.
Step 4: Bonding and Fixation of Acrylic Box with Lid
Step 4: Adhesive and fixation of the acrylic box with cover
When making acrylic boxes with lids, bonding, and fixing are key steps.
We use professional acrylic glue and fixative to accurately bond and fix the various parts of the box. This ensures that the acrylic box is structurally strong and able to withstand vibrations and stresses during daily use and transportation.
We pay attention to the quality and uniformity of the bonding to ensure the appearance and integrity of the box. During fixation, we use tools such as appropriate clamps, brackets, or retaining clamps to ensure that the individual components of the box remain correctly positioned and aligned during curing.
Through precise and reliable bonding and fixing, we are able to provide durable, robust acrylic boxes with LIDS to meet customer needs and requirements.
Acrylic Bonding
Step 5: Adhesive and Fixation of Acrylic Box with Lid
Surface treatment and modification is an important part of making acrylic boxes with lids, which can improve the appearance of the box's texture and beauty. At this stage, we perform surface treatment and decoration to make the box present a more delicate and attractive effect.
First, we polish the edges of the box to eliminate sharp corners and get a smooth touch. This can be done by cloth wheel polishing machine, diamond polishing machine and fire casting. Polishing treatment can also increase the transparency and gloss of the acrylic box.
Secondly, we can carry out screen printing, UV printing, and engraving for identification and decoration. This can add company logos, brand names, product information, or other decorative elements to make the box more personal and recognizable.
In addition, we can also carry out special effects, such as hot stamping, hot silver, sandblasting, etc., to increase the uniqueness and visual appeal of the box.
In the process of retouching and finishing, we pay attention to detail and precision to ensure that the position, quality, and effect of decorative elements meet the design requirements. We also work closely with our customers to personalize the decor according to their requirements and preferences.
With careful finishing and decoration, we can add a unique charm and value to the acrylic box with a lid, making it a compelling display and packaging solution.
Cloth Wheel Polishing
Diamond Polishing
Step 6: Assembly and Quality Inspection of Acrylic Box with Lid
After finishing the surface treatment and decoration, we assemble the box. This includes installing lids, fittings, latches, or other decorative elements to ensure the integrity and functionality of the box.
Second, we perform a final check and adjustment.
Quality inspection is an important part of the process of making acrylic boxes with lids.
Ensure that the box meets high-quality standards by carefully checking every detail, including fit, flatness, smooth opening and closing, and surface quality.
We use professional tools and equipment to check and deal with any problems in a timely manner to ensure that the acrylic boxes supplied to customers are of high quality and meet the requirements.
Quality inspection is a key step to ensure product reliability and customer satisfaction, and Jayi is always committed to providing superior quality acrylic box solutions.
Step 7: Packing and Delivery of Acrylic Box with Lid
Packing and delivery is the final stage after making the acrylic box with a lid. At this stage, we properly pack the box and arrange for delivery to the customer.
First, we choose appropriate packaging materials, such as styrofoam, bubble wrap, cardboard or custom packaging boxes, etc., to protect the box from damage and scratches. We make sure that the packing material is suitable for the size and shape of the box and provides adequate cushioning and protection.
Second, we perform packing operations by carefully placing the box in the packing material and filling the gaps with appropriate fillers to ensure that the box is firm and secure during transportation.
Finally, we arrange for delivery. Based on the customer's requirements and location, we choose the appropriate transportation mode and service provider, such as a Courier company or logistics partner, to ensure that the box is delivered to the customer within the scheduled time.
We pay attention to detail and protection during the packaging and delivery process to ensure that the integrity and appearance of the box are not compromised. We also maintain communication with our customers to provide shipping tracking information and necessary documentation to ensure a smooth delivery process.
Through careful packaging and on-time delivery, we are committed to ensuring that acrylic boxes with lids reach our customers safely to meet their needs and provide an outstanding service experience.
Acrylic Box Packaging
Summary
Each step of the acrylic box with lid production process is carefully designed and precisely executed to ensure the quality of the final product and customer satisfaction.
The above 7 steps are merely a general guide to the process of making an acrylic box with a lid. The exact manufacturing process may vary, depending on the design and requirements of the box. It is important to ensure that high-quality fabrication standards are maintained at each step to provide custom acrylic boxes that meet customer expectations.
As a professional acrylic box customization manufacturer, Jayi is committed to providing customers with high-quality, personalized custom solutions. If you have any requirements on acrylic box customization, please feel free to contact us, we will serve you wholeheartedly.
Post time: Dec-30-2023